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Flow, thermal, and vibration analysis using three dimensional finite element analysis for a flux reversal

B. VIDHYA,K. N. SRINIVAS

《能源前沿(英文)》 2016年 第10卷 第4期   页码 424-440 doi: 10.1007/s11708-016-0423-9

摘要: This paper presents the simulation of major mechanical properties of a flux reversal generator (FRG) viz., computational fluid dynamic (CFD), thermal, and vibration. A three-dimensional finite element analysis (FEA) based CFD technique for finding the spread of pressure and air velocity in air regions of the FRG is described. The results of CFD are mainly obtained to fine tune the thermal analysis. Thus, in this focus, a flow analysis assisted thermal analysis is presented to predict the steady state temperature distribution inside FRG. The heat transfer coefficient of all the heat producing inner walls of the machine are evaluated from CFD analysis, which forms the main factor for the prediction of accurate heat distribution. The vibration analysis is illustrated. Major vibration sources such as mechanical, magnetic and applied loads are covered elaborately which consists of a 3D modal analysis to find the natural frequency of FRG, a 3D static stress analysis to predict the deformation of the stator, rotor and shaft for different speeds, and an unbalanced rotor harmonic analysis to find eccentricity of rotor to make sure that the vibration of the rotor is within the acceptable limits. Harmonic analysis such as sine sweep analysis to identify the range of speeds causing high vibrations and steady state vibration at a mode frequency of 1500 Hz is presented. The vibration analysis investigates the vibration of the FRG as a whole, which forms the contribution of this paper in the FRG literature.

关键词: flux reversal generator     air velocity     computation fluid dynamics     thermal analysis     vibration analysis     finite element analysis    

Thermal fluid-structure interaction and coupled thermal-stress analysis in a cable stayed bridge exposed

Nazim Abdul NARIMAN

《结构与土木工程前沿(英文)》 2018年 第12卷 第4期   页码 609-628 doi: 10.1007/s11709-018-0452-z

摘要: In this paper, thermal fluid structure-interaction (TFSI) and coupled thermal-stress analysis are utilized to identify the effects of transient and steady-state heat-transfer on the vortex induced vibration and fatigue of a segmental bridge deck due to fire incidents. Numerical simulations of TFSI models of the deck are dedicated to calculate the lift and drag forces in addition to determining the lock-in regions once using fluid-structure interaction (FSI) models and another using TFSI models. Vorticity and thermal convection fields of three fire scenarios are simulated and analyzed. Simiu and Scanlan benchmark is used to validate the TFSI models, where a good agreement was manifested between the two results. Extended finite element method (XFEM) is adopted to create 3D models of the cable stayed bridge to simulate the fatigue of the deck considering three fire scenarios. Choi and Shin benchmark is used to validate the damaged models of the deck in which a good coincide was seen between them. The results revealed that TFSI models and coupled thermal-stress models are significant in detecting earlier vortex induced vibration and lock-in regions in addition to predicting damages and fatigue of the deck due to fire incidents.

关键词: fire scenario     transient heat transfer     TFSI model     coupled thermal-stress     XFEM    

Flow and thermal modeling of liquid metal in expanded microchannel heat sink

《能源前沿(英文)》   页码 796-810 doi: 10.1007/s11708-023-0877-5

摘要: Liquid metal-based microchannel heat sinks (MCHSs) suffer from the low heat capacity of coolant, resulting in an excessive temperature rise of coolant and heat sink when dealing with high-power heat dissipation. In this paper, it was found that expanded space at the top of fins could distribute the heat inside microchannels, reducing the temperature rise of coolant and heat sink. The orthogonal experiments revealed that expanding the top space of channels yielded similar temperature reductions to changing the channel width. The flow and thermal modeling of expanded microchannel heat sink (E-MCHS) were analyzed by both using the 3-dimensional (3D) numerical simulation and the 1-dimensional (1D) thermal resistance model. The fin efficiency of E-MCHS was derived to improve the accuracy of the 1D thermal resistance model. The heat conduction of liquid metal in Z direction and the heat convection between the top surface of fins and the liquid metal could reduce the total thermal resistance (Rt). The above process was effective for microchannels with low channel aspect ratio, low mean velocity (Um) or long heat sink length. The maximum thermal resistance reduction in the example of this paper reached 36.0%. The expanded space endowed the heat sink with lower pressure, which might further reduce the pumping power (P). This rule was feasible both when fins were truncated (h2 < 0, h2 is the height of expanded channel for E-MCHS) and when over plate was raised (h2 > 0).

关键词: liquid metal cooling     heat sink     expanded microchannel     flow and thermal modeling    

Extended two-fluid model applied to analysis of bubbly flow in multiphase rotodynamic pump impeller

Zhiyi YU, Guoyu WANG, Shuliang CAO

《机械工程前沿(英文)》 2009年 第4卷 第1期   页码 53-59 doi: 10.1007/s11465-009-0006-0

摘要: This paper presents an extended two-fluid model based on the Navier-Stokes equations and the standard turbulence model, to simulate the three-dimensional air-water bubbly flow in turbo machinery. In the governing equations, the drag force and added mass force are added and the additional source terms arising from fluctuations of gas volume fraction are considered. The discrete equations are solved using a developed two-phase semi-implicit method for pressure-linked equations, consistent (SIMPLEC) algorithm in body-fitted coordinates with a staggered grid system. Simulation is then carried out for the pure liquid flow and air-water two-phase flow with the inlet gas volume fraction being 15% in a multiphase rotodynamic pump impeller and the pump head performance is predicted. Comparison with experimental results shows the reliability and commonality of the numerical model.

关键词: two-fluid model     multiphase rotodynamic pump     SIMPLEC algorithm     numerical simulation    

Heat transfer and fluid flow analysis of an artificially roughened solar air heater: a CFD based investigation

Anil Singh YADAV,J. L. BHAGORIA

《能源前沿(英文)》 2014年 第8卷 第2期   页码 201-211 doi: 10.1007/s11708-014-0297-7

摘要: In this paper, the effect of rib (circular sectioned) spacing on average Nusselt number and friction factor in an artificially roughened solar air heater (duct aspect ratio, AR= 5:1) is studied by adopting the computational fluid dynamics (CFD) approach. Numerical solutions are obtained using commercial software ANSYS FLUENT v12.1. The computations based on the finite volume method with the semi-implicit method for pressure-linked equations (SIMPLE) algorithm have been conducted. Circular sectioned transverse ribs are applied at the underside of the top of the duct, i.e., on the absorber plate. The rib-height-to-hydraulic diameter ratio ( ) is 0.042. The rib-pitch-to-rib-height ( ) ratios studied are 7.14, 10.71, 14.29 and 17.86. For each rib spacing simulations are executed at six different relevant Reynolds numbers from 3800 to 18000. The thermo-hydraulic performance parameter for = 10.71 is found to be the best for the investigated range of parameters at a Reynolds number of 15000.

关键词: heat transfer     pressure drop     thermo-hydraulic performance parameter    

Simulating multiphase flow in a two-stage pusher centrifuge using computational fluid dynamics

Chong PANG, Wei TAN, Endian SHA, Yuanqing TAO, Liyan LIU

《化学科学与工程前沿(英文)》 2012年 第6卷 第3期   页码 329-338 doi: 10.1007/s11705-012-1205-5

摘要: The design of two-stage pusher centrifuges have developed rapidly, but a good understanding of the theory behind their practice is a long-standing problem. To better understand centrifugal filter processes, the computational fluid dynamics (CFD) software program FLUENT has been used to model the three-dimensional geometry and to simulate multiphase flows based on Euler-Euler, moving mesh, dynamic mesh and porous media models. The simulation tangential velocities were a little smaller than those for rigid-body motion. In the stable flow region, the radial velocities were in good agreement with the theoretical data. Additionally, solid concentration distribution were obtained and also showed good agreement with the experimental data. These results show that this simulation method could be an effective tool to optimize the design of the two-stage pusher centrifuge.

关键词: two-stage pusher centrifuge     multiphase flow     CFD     dynamic mesh     porous media    

Analyzing the service availability of mobile cloud computing systems by fluid-flow approximation

Hong-wu LV,Jun-yu LIN,Hui-qiang WANG,Guang-sheng FENG,Mo ZHOU

《信息与电子工程前沿(英文)》 2015年 第16卷 第7期   页码 553-567 doi: 10.1631/FITEE.1400410

摘要: Mobile cloud computing (MCC) has become a promising technique to deal with computation- or data-intensive tasks. It overcomes the limited processing power, poor storage capacity, and short battery life of mobile devices. Providing continuous and on-demand services, MCC argues that the service must be available for users at anytime and anywhere. However, at present, the service availability of MCC is usually measured by some certain metrics of a real-world system, and the results do not have broad representation since different systems have different load levels, different deployments, and many other random factors. Meanwhile, for large-scale and complex types of services in MCC systems, simulation-based methods (such as Monte-Carlo simulation) may be costly and the traditional state-based methods always suffer from the problem of state-space explosion. In this paper, to overcome these shortcomings, fluid-flow approximation, a breakthrough to avoid state-space explosion, is adopted to analyze the service availability of MCC. Four critical metrics, including response time of service, minimum sensing time of devices, minimum number of nodes chosen, and action throughput, are defined to estimate the availability by solving a group of ordinary differential equations even before the MCC system is fully deployed. Experimental results show that our method costs less time in analyzing the service availability of MCC than the Markov- or simulation-based methods.

关键词: Service availability     Mobile cloud computing     Fluid-flow approximation     Ordinary differential equations    

An autonomous system for thermal convection of viscoelastic fluids in a porous layer using a thermal

Qi WEI, Xiaohui ZHANG

《能源前沿(英文)》 2010年 第4卷 第4期   页码 507-516 doi: 10.1007/s11708-010-0017-x

摘要: Thermal convection of viscoelastic fluids saturating a horizontal porous layer heated from below is analyzed using a thermal nonequilibrium model to take account of the interphase heat transfer between the fluid and the solid. The viscoelastic character of the flow is considered by a modified Darcy’s law. An autonomous system with five differential equations is deduced by applying the truncated Galerkin expansion to the momentum and heat transfer equations. The effects of interphase heat transfer on the thermal convection of viscoelastic fluids in a porous medium are analyzed and discussed. The results show that the weak interphase heat transfer tends to stabilize the steady convection.

关键词: thermal convection     porous media     viscoelastic fluid     thermal nonequilibrium model    

The computational fluid dynamic modeling of downwash flow field for a six-rotor UAV

Yongjun ZHENG, Shenghui YANG, Xingxing LIU, Jie WANG, Tomas NORTON, Jian CHEN, Yu TAN

《农业科学与工程前沿(英文)》 2018年 第5卷 第2期   页码 159-167 doi: 10.15302/J-FASE-2018216

摘要: The downwash flow field of the multi-rotor unmanned aerial vehicle (UAV), formed by propellers during operation, has a significant influence on the deposition, drift and distribution of droplets as well as the spray width of the UAV for plant protection. To study the general characteristics of the distribution of the downwash airflow and simulate the static wind field of multi-rotor UAVs in hovering state, a 3D full-size physical model of JF01-10 six-rotor plant protection UAV was constructed using SolidWorks. The entire flow field surrounding the UAV and the rotation flow fields around the six rotors were established in UG software. The physical model and flow fields were meshed using unstructured tetrahedral elements in ANSYS software. Finally, the downwash flow field of UAV was simulated. With an increased hovering height, the ground effect was reduced and the minimum current velocity increased initially and then decreased. In addition, the spatial proportion of the turbulence occupied decreased. Furthermore, the appropriate operational hovering height for the JF01-10 is considered to be 3 m. These results can be applied to six-rotor plant protection UAVs employed in pesticide spraying and spray width detection.

关键词: CFD simulation     downwash flow field     numerical analysis     plant protection     six-rotor UAV    

Local resistance of fluid flow across sudden contraction in small channels

Hang GUO, Ling WANG, Jian YU, Fang YE, Chongfang MA, Zhuo LI,

《能源前沿(英文)》 2010年 第4卷 第2期   页码 149-154 doi: 10.1007/s11708-009-0060-7

摘要: The pressure drop caused by flow area contraction in microchannels has been experimentally studied in this paper using the tiny gap pressure measurement method. The working fluid was deionized water at room temperature at near-atmospheric pressure. Three test sections with area ratios of 0.284 and 0.274 and at different tube diameter sizes were used. The experimental results show that the abrupt contraction coefficient decreases with the Reynolds number increasing, and it is much higher than that of conventional tubes in laminar flow. The widely-applied correlation =0.5(1−) could not predict the contraction coefficient of turbulent flow in the micro tubes. The decreases as the tube diameter increases. The transition from laminar to turbulent flow is not obvious when the diameter of the small tube is 0.32mm.

关键词: microchannels     pressure drop     abrupt contraction     loss coefficients    

Simulation of flow excursion and thermal siphon under natural circulation condition with lower pressure

WANG Jianjun, YANG Xingtuan, JIANG Shengyao

《能源前沿(英文)》 2008年 第2卷 第2期   页码 169-173 doi: 10.1007/s11708-008-0044-z

摘要: The simulation of flow excursion was conducted under HRTL-5 condition. The mechanism analysis and the simulation of thermal siphon process were also performed. The result shows that the computer code can be used to simulate the static instability of a natural circulation system and the simulation of flow excursion almost conforms to the experiment result.

关键词: HRTL-5     experiment     circulation     simulation     thermal    

Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

《机械工程前沿(英文)》 2015年 第10卷 第4期   页码 424-432 doi: 10.1007/s11465-015-0366-6

摘要:

Improvement of surface finish and material removal has been quite a challenge in a finishing operation such as abrasive flow machining (AFM). Factors that affect the surface finish and material removal are media viscosity, extrusion pressure, piston velocity, and particle size in abrasive flow machining process. Performing experiments for all the parameters and accurately obtaining an optimized parameter in a short time are difficult to accomplish because the operation requires a precise finish. Computational fluid dynamics (CFD) simulation was employed to accurately determine optimum parameters. In the current work, a 2D model was designed, and the flow analysis, force calculation, and material removal prediction were performed and compared with the available experimental data. Another 3D model for a swaging die finishing using AFM was simulated at different viscosities of the media to study the effects on the controlling parameters. A CFD simulation was performed by using commercially available ANSYS FLUENT. Two phases were considered for the flow analysis, and multiphase mixture model was taken into account. The fluid was considered to be a Newtonian fluid and the flow laminar with no wall slip.

关键词: abrasive flow machining (AFM)     computational fluid dynamics (CFD) modeling     mixture model    

Microdamage study of granite under thermomechanical coupling based on the particle flow code

《结构与土木工程前沿(英文)》   页码 1413-1427 doi: 10.1007/s11709-023-0953-2

摘要: The thermomechanical coupling of rocks refers to the interaction between the mechanical and thermodynamic behaviors of rocks induced by temperature changes. The study of this coupling interaction is essential for understanding the mechanical and thermodynamic properties of the surrounding rocks in underground engineering. In this study, an improved temperature-dependent linear parallel bond model is introduced under the framework of a particle flow simulation. A series of numerical thermomechanical coupling tests are then conducted to calibrate the micro-parameters of the proposed model by considering the mechanical behavior of the rock under different thermomechanical loadings. Good agreement between the numerical results and experimental data are obtained, particularly in terms of the compression, tension, and elastic responses of granite. With this improved model, the thermodynamic response and underlying cracking behavior of a deep-buried tunnel under different thermal loading conditions are investigated and discussed in detail.

关键词: thermomechanical coupling effect     granite     improved linear parallel bond model     thermal property     particle flow code    

Characterization of 3D microstructure, thermal conductivity, and heat flow of cement-based foam using

《结构与土木工程前沿(英文)》 2021年 第15卷 第3期   页码 643-651 doi: 10.1007/s11709-021-0709-9

摘要: This study presents the results of the 3D microstructure, thermal conductivity, and heat flow in cement-based foams and examines their changes with a range of densities. Images were captured using X-ray micro computed tomography (micro-CT) imaging technique on cement-based foam samples prepared with densities of 400, 600, and 800 kg/m3. These images were later simulated and quantified using 3D data visualization and analysis software. Based on the analysis, the pore volume of 11000 µm3 was determined across the three densities, leading to optimal results. However, distinct pore diameters of 15 µm for 800 kg/m3, and 20 µm for 600 and 400 kg/m3 were found to be optimum. Most of the pores were spherical, with only 10% appearing elongated or fractured. In addition, a difference of 15% was observed between the 2D and 3D porosity results. Moreover, a difference of 5% was noticed between the experimentally measured thermal conductivity and the numerically predicted value and this variation was constant across the three cast densities. The 3D model showed that heat flows through the cement paste solids and with an increase in porosity this flow reduces.

关键词: 3D pore volume distribution     X-ray tomography     3D shape factor     heat flow    

Modeling process-structure-property relationships for additive manufacturing

Wentao YAN, Stephen LIN, Orion L. KAFKA, Cheng YU, Zeliang LIU, Yanping LIAN, Sarah WOLFF, Jian CAO, Gregory J. WAGNER, Wing Kam LIU

《机械工程前沿(英文)》 2018年 第13卷 第4期   页码 482-492 doi: 10.1007/s11465-018-0505-y

摘要:

This paper presents our latest work on comprehensive modeling of process-structure-property relationships for additive manufacturing (AM) materials, including using data-mining techniques to close the cycle of design-predict-optimize. To illustrate the process-structure relationship, the multi-scale multi-physics process modeling starts from the micro-scale to establish a mechanistic heat source model, to the meso-scale models of individual powder particle evolution, and finally to the macro-scale model to simulate the fabrication process of a complex product. To link structure and properties, a high-efficiency mechanistic model, self-consistent clustering analyses, is developed to capture a variety of material response. The model incorporates factors such as voids, phase composition, inclusions, and grain structures, which are the differentiating features of AM metals. Furthermore, we propose data-mining as an effective solution for novel rapid design and optimization, which is motivated by the numerous influencing factors in the AM process. We believe this paper will provide a roadmap to advance AM fundamental understanding and guide the monitoring and advanced diagnostics of AM processing.

关键词: additive manufacturing     thermal fluid flow     data mining     material modeling    

标题 作者 时间 类型 操作

Flow, thermal, and vibration analysis using three dimensional finite element analysis for a flux reversal

B. VIDHYA,K. N. SRINIVAS

期刊论文

Thermal fluid-structure interaction and coupled thermal-stress analysis in a cable stayed bridge exposed

Nazim Abdul NARIMAN

期刊论文

Flow and thermal modeling of liquid metal in expanded microchannel heat sink

期刊论文

Extended two-fluid model applied to analysis of bubbly flow in multiphase rotodynamic pump impeller

Zhiyi YU, Guoyu WANG, Shuliang CAO

期刊论文

Heat transfer and fluid flow analysis of an artificially roughened solar air heater: a CFD based investigation

Anil Singh YADAV,J. L. BHAGORIA

期刊论文

Simulating multiphase flow in a two-stage pusher centrifuge using computational fluid dynamics

Chong PANG, Wei TAN, Endian SHA, Yuanqing TAO, Liyan LIU

期刊论文

Analyzing the service availability of mobile cloud computing systems by fluid-flow approximation

Hong-wu LV,Jun-yu LIN,Hui-qiang WANG,Guang-sheng FENG,Mo ZHOU

期刊论文

An autonomous system for thermal convection of viscoelastic fluids in a porous layer using a thermal

Qi WEI, Xiaohui ZHANG

期刊论文

The computational fluid dynamic modeling of downwash flow field for a six-rotor UAV

Yongjun ZHENG, Shenghui YANG, Xingxing LIU, Jie WANG, Tomas NORTON, Jian CHEN, Yu TAN

期刊论文

Local resistance of fluid flow across sudden contraction in small channels

Hang GUO, Ling WANG, Jian YU, Fang YE, Chongfang MA, Zhuo LI,

期刊论文

Simulation of flow excursion and thermal siphon under natural circulation condition with lower pressure

WANG Jianjun, YANG Xingtuan, JIANG Shengyao

期刊论文

Simulation of abrasive flow machining process for 2D and 3D mixture models

Rupalika DASH,Kalipada MAITY

期刊论文

Microdamage study of granite under thermomechanical coupling based on the particle flow code

期刊论文

Characterization of 3D microstructure, thermal conductivity, and heat flow of cement-based foam using

期刊论文

Modeling process-structure-property relationships for additive manufacturing

Wentao YAN, Stephen LIN, Orion L. KAFKA, Cheng YU, Zeliang LIU, Yanping LIAN, Sarah WOLFF, Jian CAO, Gregory J. WAGNER, Wing Kam LIU

期刊论文